CUSTOMER DIRECTIVE

Our customer wanted to create an indexing single part flow inert atmosphere production furnace system to match, and seamlessly integrate into, the customer’s entire existing manufacturing process at a production rate of 45 seconds part to part. The customer’s then existing process included inefficient batch furnace staging of parts at this point in the process.


DESCRIPTION

The DTI-1058 batch oven dries copper windings in large electrical transformers.  The size of the part being processed in the oven is approximately 15′-6″ L x 9′-5″ W x 10′-3″ H.  The part can weigh up to 60,000 pounds.  This drying oven utilizes floor tracks, part of the plant floor, for loading and unloading the product cart.  The oven utilizes a timer to allow for a 24 hour drying process if required.  The airflow within the heated chamber is a combination pattern.  Heated air is supplied to the chamber from both side walls and returned to the circulation fan through the ceiling of the oven.


SPECIFICATIONS

Exterior Dimensions 18′-8″ L x 14′-8″ W x 17′-3″ H (5690mm x 4470mm x 5258mm)
Interior Dimensions18′-0″ L x 12′-0″ W x 12′-0″ H (5486mm x 3658mm x 3658mm)
Heat SourceSingle full modulating natural gas burner package
Max Operating Temperature 300°F (149°C)
Design Operating Temperature 125°F – 257°F (52°C – 125°C)
Insulation Thickness 4″ (102mm) of mineral wool
ControlPLC
Operating voltage 480-volt /3-phase /60-hertz
AirflowCombination
Circulation FanTwo (2) Circulation Fans
Exhaust FanOne (1) Exhaust Fan

ALTERNATIVE CAPABILITIES

Davron Technologies, Inc. provides process specific industrial inert atmosphere oven applications, including the following:

  • Industries Served: Automotive, Pharmaceutical / Medical, Aerospace, Glass, Composites
  • Materials/Parts Processed: Castings, Glass, Plastics, Steel, Engine Components, Cast Steel/Aluminum
  • Process Applications: Inert Stress Relieving, Inert Atmosphere Annealing, Inert Atmosphere Batch, Inert Atmosphere Conveyor/Continuous